Baker Hughes Technology Update Volume 7, Number 6
in this update...
» Russia: Baker Hughes Integrated Operations
» U.S. Land: Baker Hughes Oilfield Services 
» Gulf of Mexico: Pre-drill Well Planning and Drilling Services
» U.S. Land: INTEQ X-treme Motor Technology
» Caspian: Imaging Caliper Campaign
» Europe: Casing-while-Drilling
» Africa: PERFORMAX Water-based Drilling Fluid
» Asia Pacific: Microseismic Monitoring Technology
» Caspian: Complex Liner Hanger Installations
» Gulf of Mexico: ScaleCLEAR Treatment
» Asia Pacific: Intelligent Well and Permanent Monitoring Systems
» Canada: Custom Chemical Treatment

highlights...
wellsite remote operationsImprove Wellsite Efficiency with WellLink Remote Operation Gateways

You can now take advantage of more than 300 Baker Hughes WellLink™ Gateway Panels to improve remote operations. A WellLink Gateway Panel enables thousands of secure remote connections of hundreds of Baker Hughes' wellsite acquisition systems to the Baker Hughes network over client-provided networks and the Internet. These remote connections have enabled Baker Hughes operations support personnel to dramatically improve wellsite operating efficiency by remotely troubleshooting, monitoring and even operating wellsite computers to deliver critical well data for optimum decision-making. The WellLink Gateway Panels have now been deployed in more than 40 countries around the world.

hse milestones...
Dubai Sun-Pipe technologyDubai EZW Group Recognizes Baker Hughes for Green "Sun-Pipe" Technology
The Economic Zones World (EZW) group of Dubai has presented Baker Hughes with a green initiative award. The EZW manages four economic zones, including the Techno Park industrial site. The award recognizes Baker Hughes for a distinctive green initiative at the Baker Hughes Eastern Hemisphere/Middle East Region Headquarters facility in Techno Park. Baker Hughes green initiatives at the facility includes the installation of new "sun pipe" technology to bring natural light into internal areas of the manufacturing workshops that do not have windows. This energy-free" lighting technique uses sealed pipes to convey sunlight deep into the building without the heat normally associated with skylights.

Latin America HSE milestoneBaker Hughes Centrilift in Latin America Achieves Three Million Working Hours without a Days Away from Work Accident
Baker Hughes Centrilift Latin American operations reached a significant milestone on March 31st, 2009, achieving 3-million working hours without a Days Away from Work (DAFW) accident. Approximately 700 Centrilift employees in eight countries have recorded no days away from work since August 2007.

technical conferences...
Please visit the Baker Hughes exhibit at any of the upcoming conferences to find out how our latest products and services can advance your reservoir performance.

PennWell Oil Sands and Heavy Oil Technologies
Calgary, Canada
July 14 – 16

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Welcome to Technology Update, the Baker Hughes e-newsletter to keep you up to date on how Baker Hughes technologies for reservoir analysis, oil and gas drilling, formation evaluation, completion and production bring value to our customers.

INTEGRATED OPERATIONS

RUSSIA

Russia integrated operationsImproved Well Construction Efficiency Earns Contract Extension for Baker Hughes Integrated Operations

The Novosibirsk affiliate of a Russian operator has awarded Baker Hughes another one-year contract extension. Since August 2006, Baker Hughes Integrated Operations has provided directional drilling and MWD, coring, drilling fluids and drill bits on four drilling rigs. The extension is based on Baker Hughes' outstanding performance, HS&E successes, and operational cooperation. Over the contract period, Baker Hughes has drilled 96 wells while continually improving well construction efficiency. Wells are now drilled in an average 26.8 days compared to 36 days in 2006, a 25% efficiency improvement.


U.S. LAND

Alaska geothermal developmentBaker Hughes Oilfield Services to Lead Alaska Naknek Geothermal Development Plan
The fishing village of Naknek, located 15 miles south of King Salmon in southwestern Alaska, has been hard hit by high price diesel fuel prices – $8 a gallon due to transportation costs. As a solution, the Naknek Electric Association created a development plan to explore the region’s geothermal potential. Baker Hughes submitted a comprehensive drilling, completion and production services proposal and was chosen as the technology provider for the project. Baker Hughes will provide directional drilling, drill bits, drilling fluids, completion and fishing tools, chemicals, and electrical submersible pumping (ESP) systems. Exploration plans call for one well with the potential for eight wells under full development of Phase I of the project. If successful, Phase II will add another eight wells. Drilling is scheduled to start this August, with an anticipated 100-day drilling program.

Drilling & Evaluation

GULF OF MEXICO

Gulf of Mexico drilling and evaluationPre-drill Well Planning and Drilling Services Result in Flawless Execution for a Gulf of Mexico Well

An operator in the Gulf of Mexico employed several Baker Hughes services to successfully drill a challenging well. During pre-drill planning, GeoMechanics International provided geomechanical modeling, and pore pressure and wellbore stability analysis. During the drilling phase, the operator used INTEQ directional drilling, Baker Hughes Drilling Fluids mud system and Hughes Christensen drill bits to deliver a flawlessly executed wellbore with minimal non-productive time (NPT).

U.S. LAND

Williston Basin directional drillingWilliston Basin Client Saves Six Drilling Days with New INTEQ X-treme Motor Technology

A client in the Williston Basin achieved a new drilling benchmark using the INTEQ 4-3/4" X-treme™ motor. The previous benchmark was set at 35 days from spud to rig release. Using INTEQ technology, particularly in the 6" lateral section, the operator set a new benchmark of 29 days from spud to rig release, for an overall savings of six days. The additional torque and operating differential pressure of the X-treme motor helped increase the overall rotating rate of penetration (ROP) by about 60% when compared to the previous well drilled by the same rig. This improved performance allowed the 6" section to be drilled in one bit run and contributed to a time savings of about four days in the lateral section alone.

CASPIAN

Kazakhastan imaging caliper campaignImaging Caliper Campaign Reduces Potential for Casing Failure

Baker Hughes performed an imaging caliper campaign on multiple wells in the offshore Kazakhstan sector. Baker Atlas technology established a baseline of the internal surface condition in new casing strings, and each well was logged twice due to mudcake and debris on the casing surface. The data interpretation enabled the operator to make critical decisions to migrate the high potential for failure in this extremely corrosive environment. Baker Hughes will continue to perform casing monitoring for the life of these wells and on additional wells drilled in the field.

EUROPE

Europe casing while drillingBaker Hughes Sets Record for Eastern Hemisphere Casing-while-Drilling Run Using the EZCase Drill Bit

A European operator has drilled the longest casing-while-drilling (CwD) run in the Eastern Hemisphere using the Hughes Christensen EZCase™ drill bit. The CwD bit was run on an onshore exploration well drilled with a newly built automated drilling rig. The objectives were to drill and case-off the loose tertiary sand and reactive shale and to use the run as a 'shake-down' for the rig, while safely and gradually introducing the drilling crew to an unfamiliar automated rig system. The EZCase bit drilled from surface to 780 m (2,559 ft) MD in 71 hours with an on-bottom rate of penetration (ROP) of 11 m/hr (36 ft/hr) using controlled drilling. The casing was successfully cemented through the EZCase shoe and the EZCase bit was drilled out in 1.5 hours with a Genesis™ 8-1/2" 'drill-out' PDC bit. The PDC bit went on to drill to section TD at 2075 m (6,808 ft), drilling a total of 1295 m (4,249 ft) in One Fast Run™.

AFRICALibya water-based fluid

PERFORMAX Water-based Drilling Fluid Successfully Combats Hole Instability in Libya’s Reactive Shales

An operator in Libya used the Baker Hughes PERFORMAX™ high-performance water-based drilling fluid to drill reactive shales in the 8-1/2" section of a well. The PERFORMAX system was chosen for its extreme inhibition characteristics, which would be critical for drilling in the reactive lower Rachmat, Etel, and Maragh formations, which are prone to swelling and/or caving shales. By increasing the mud weight of the PERFORMAX system to balance the hydrostatic pressure, the PERFORMAX system enabled the operator to minimize pore pressure transmission and effectively strengthen the wellbore and maintain hole stability. With a mud weight of 18.4 lb/gal, the section was successfully drilled to TD and section wire line logs and 7" liner were run to bottom with no problems. This application set a new record for maximum bottomhole temperature of 327°F (164°C) and maximum mud weight (18.4 lb/gal) for the PERFORMAX system.
 

Completion & Production

CASPIAN

Kashagan liner hangerBaker Hughes Executes Eight Complex Liner Hanger Installations in Kashagan Field with No Non-Productive Time

Baker Hughes recently installed eight Baker Oil Tools liner hanger systems for an international consortium operating in the giant Kashagan offshore field in the Kazakhstan sector of the Caspian Sea. The campaign was executed flawlessly with no non-productive time (NPT) or HS&E-related issues during the complex liner hanger system installations. This was a significant achievement given the very difficult operating conditions. Numerous challenges were addressed effectively and efficiently, including short-notice customer-imposed well operation changes, equipment planning changes and numerous weather-related issues with temperatures dropping as low as -30°C (-22°F). Field-specific equipment was developed and manufactured for this project, including a 10,000-psi-qualified ZXP™ liner top packer and FLEX-LOCK™ 3-liner hanger for 10-3/4" – 97.1 lb/ft production casing. The hydraulic liner systems were successfully deployed to well depths of up to 19,407 ft (5915 m) and in 16.1 ppg oil-based mud systems.

GULF OF MEXICO

Gulf of Mexico scale remediationScaleCLEAR Treatment Turns Gulf of Mexico Non-Producer to a Producer

Recently an offshore Gulf of Mexico operator was experiencing tubing blockage in a producing well due to barium sulfate scale. The operator tried a number of barium sulfate scale treatment chemistries, but all proved ineffective. For this reason, the operator was skeptical and only willing to purchase a very small quantity of Baker Oil Tools' ScaleCLEAR™ product. This trial produced such favorable results, the operator requested more product for a larger treatment. Subsequent ScaleCLEAR treatment changed the well status form a non-producer to a producer. The application of 200 gal (757 l) of ScaleCLEAR product, followed by a 24-hour soak, removed over 1,100 ft (335 m) of severe barium sulfate scale and associated debris.

ASIA PACIFIC

Malaysia intelligent production systemIntelligent Well and Permanent Monitoring Systems to Improve Hydrocarbon Recovery and Enhance Reservoir Management for Offshore Malaysia Fields

Intelligent Well and Continuous In-Well Permanent Monitoring Systems from Baker Hughes will help realize maximum hydrocarbon recovery and efficient reservoir management for the St. Joseph, Barton and Kinabalu fields offshore Malaysia. Baker Hughes will supply of a variety of components, including HCM-A Choking valves and permanent downhole gauge systems and services from the newly organized Intelligent Production Systems (IPS) group within the Baker Oil Tools product line. The systems will provide the operator with vital downhole monitoring information and control in real time to enhance reservoir knowledge and control production.

CANADA

Canada chemical treatmentCustom Chemical Treatment Helps Canadian Operator Recover from Shut-in Caused by Errant Cost-Cutting Initiative

In the Slave Lake Field of northwestern Alberta, an operator initiated a program to reduce operating costs. As part of this initiative, the operator awarded its fluid separation program to a local chemical supplier on the basis of cost per unit (absent any field testing). Within days of the chemical switch over, the operator realized that the supplier could not meet pipeline specifications for this difficult-to-treat heavy oil emulsion. The operator's treating system could not manage the emulsion, tanks backed up with off-spec oil and well production had to be shut-in. Baker Hughes was called in and quickly cleaned the system with treatment products that meet pipeline specifications, returning the system to full operational status. The product mix included Baker Petrolite TRETOLITE™ demulsifier and water clarifier.

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