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Baker Hughes Technology Update e-Newsletter, Volume 7, Number 8
in this update...
» Europe: Hydrocarbon Discovery
» U.S. Land: Field Operator Saves 20 Drilling Days
» Latin America: Petrobras Saves $17 Million
» Europe: Successful HPHT Liner Drilling and Well Logging
» Africa: Successful Exploration Well Formation Evaluation
» Asia Pacific: Operator Minimizes Lost Circulation Problems
» Russia: Baker Hughes Installs First ‘Float-In’ Liner Hanger
» Africa: Operator Achieves Flawless Execution of Four Level 3 Multilateral Completions
» U.S. Gulf of Mexico: Operator Solves Water-Soluble Organics Problem
» Canada: Customer Engineer Views Remote Test via Video Link

highlights...
Baker Hughes to Acquire BJ Services
Baker Hughes Incorporated and BJ Services Company have announced a definitive merger agreement.

Baker Hughes and BJ Services logos

“The transaction further enhances Baker Hughes’ position as a top-tier global oilfield services company,” said Chad C. Deaton, Baker Hughes chairman, president and chief executive officer. “BJ Services broadens our portfolio by adding products, technologies and talented people that are key to helping our customers unlock value in their reservoirs, particularly in unconventional gas and deepwater fields. It will better position us to drive international growth and to compete for the growing large integrated projects by incorporating pressure pumping into our product offering.”

technology milestones...
ASME Designates Hughes Christensen Two-Cone Drill Bit as Historic Mechanical Engineering Landmark
The American Society of Mechanical Engineers (ASME) has designated the Hughes Christensen Two-Cone Drill Bit as a Historic Mechanical Engineering Landmark.


The award recognizes this drilling technology as one of the nation's most important mechanical engineering achievements.

ASME officials presented Baker Hughes with the designation during a ceremony at the Baker Hughes drill bit technology facility in The Woodlands, Texas, on August 10, 2009 – the 100th anniversary of the two-cone drill bit patent. An early production two-cone drill bit is permanently displayed in the lobby at this facility.

Past ASME historical landmark designees include the U.S. standard screw threads, Drake oil well, Wright Flyer III, Ford Model-T, Sikorsky VS-300 helicopter, Howard Hughes flying boat, Saturn V rocket, and the Hughes Glomar Explorer.

highlights...
Baker Hughes Building Its First Eco-Centre in Scotland for Environmentally Safe Processing of Drilling Waste
Baker Hughes has started construction of its first Eco-Centre at Peterhead, Scotland. The 7,000 m˛ (75,000 ft˛) facility will receive, process and dispose of solid wastes generated from drilling activities offshore in a manner that considers the environment while delivering a high level of customer service. The facility also will safely and efficiently treat and dispose of millions of liters of waste fluids per year.


The facility will offer a complete drilling waste treatment and disposal solution to the oil and gas industry.

Innovative systems will enable Baker Hughes and our customers to access drilling waste related information on a real-time basis from remote locations. These systems will be integral in the auditing and tracking processes, providing a comprehensive document trail for all processed waste. The Eco-Centre will also include the new Fluids Environmental Services (FES) Global Research and Development Centre, serving as the primary R&D hub to reduce the environmental impact of the oil and gas operations.

technical conferences...
Please visit the Baker Hughes exhibit at any of the upcoming conferences to find out how our Best-in-Class products and services can help you increase production and reduce costs.

GCAGS
Shreveport, LA
September 27 – 28

SPE Annual Technical Conference & Exhibition (SPE ATCE)
New Orleans, LA
October 4 - 7


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archive...
View past issues of the Baker Hughes Technology Update e-Newsletter.

 

Welcome to Technology Update, the Baker Hughes e-newsletter to inform you about our latest technologies for oil and gas drilling, formation evaluation, completion and production.

INTEGRATED OPERATIONS

EUROPE

North Sea Operator Scores Hydrocarbon Discovery in the First Well of a Three-Year Campaign with Baker Hughes Integrated Operations

Baker Hughes has successfully completed the first well of a three-year campaign in the North Sea for a European operator. The well was drilled within the time/depth target and met all the major milestones for data acquisition, HS&E and NPT. Services provided included directional drilling, drill bits, fluids and well logging under an Integrated Operations contract. Additionally, Baker Hughes provided project management, and conducted cementing services through another service company. All sections achieved shoe-to-shoe drilling (with the exception of the 8-1/2" reservoir section, where coring was planned. After hydrocarbons were detected, Baker Hughes recovered an exceptional 132 m (433 ft) of samples in three runs at 100% recovery. This was followed by an extended openhole logging program. The well was a success and has been publicly acknowledged as a hydrocarbon discovery.

DRILLING & EVALUATION

U.S. LAND

Elk Hills Field Operator Saves 20 Drilling Days with Baker Hughes Drilling Optimization Service

Baker Hughes US Land Drilling Services in Bakersfield, California, recently introduced a drilling optimization and vibration mitigation service with the INTEQ CoPilot™ tool in conjunction with AutoTrak™ eXpress rotary drilling system and 12-1/4" Hughes Christensen Tricone™ and PDC bits for the Elk Hills field in California. The main objective was to drill a massive hard chert formation in as short a time as possible at maximum rate of penetration. After two wells were drilled in the uncharted territory, up to 20 days were saved and damage in the harsh drilling environment was reduced up to 80% compared to wells which had no vibration mitigation service and no optimized bit selection. Baker Hughes optimization service resulted in reducing the number of bits required by 50% over three wells. In addition, the service eliminated damage beyond repair and even reduced drill bit dull condition.

DRILLING & EVALUATION

LATIN AMERICA

presaltPetrobras Saves $17 Million on Iracema Presalt Well with Baker Hughes Drilling Optimization

In Brazil, the Petrobras Exploration Drilling team selected Baker Hughes to provide a drilling optimization plan for an upcoming Iracema well targeting a presalt zone in the Santos Basin. Baker Hughes drilling optimization services resulted in savings of 17 days of rig time (approximately US$17 million). Baker Hughes experts conducted an OASIS pre-drill analysis based on the best offset well and other wells in the same area. The recommendations formed part of the drilling plan for the Iracema well. The problems identified for performance improvements were low drilling efficiency through the salt and carbonates, severe drill string vibrations, short runs and low ROP. Several opportunities for gross ROP improvement were identified, which could be realized through the application of the INTEQ AutoTrak™ system in the 17-1/2" section and TruTrak™ system in the 12-1/4" section and custom-designed Hughes Christensen Quantec™ PDC bits, and solids control equipment from Baker Hughes Drilling Fluids. The introduction of CoPilot™ real-time drilling performance monitoring services was also a key contributor for the performance enhancements. Baker Hughes applied these solutions and helped Petrobras drill the well 17 days ahead of previous offset performance. High weight on bit, low RPM and eliminating string rotation proved to be effective in extending bit life and improving ROP. The salt interval was drilled in a single PDC run of 2,000 m (6562 ft). The carbonate formation was proven to be PDC drillable and roller cone TCI bits were shown to be a valid alternative while drilling through carbonates.

DRILLING & EVALUATION

EUROPE

EZLine liner drilling systemNorth Sea Operator Uses Baker Hughes Services and Expertise for Successful HPHT Liner Drilling and Well Logging

Active cooperation between the offshore operator and Baker Hughes ensured that an EZLine™ liner drilling system drilled to a depth of 5340 m (17,519 ft) was followed by successful well logging. The system comprised a 6-5/8" drill-in Baker Oil Tools ZXP™ packer with HRD-E™ running tool, and an EZCase™ casing drill bit. The demanding application was to drill-in with the liner through the cap rock into the top of the reservoir on this high-pressure, high-temperature (HPHT) well. Once at TD, the drill-in liner was successfully cemented on bottom to isolate the cap rock. This was required because of the high pressure differential between the cap rock and reservoir. The EZLine system prevented the possibility of large drilling fluid losses entering the reservoir. A modified Hughes Christensen PDC bit drilled the 7-3/8" intermediate section 30 m (98 ft) to TD in 22.5 drilling hours. Subsequently, a specially commissioned application-specific Quantec 5-5/8" drill-out PDC bit drilled 123 m (403 ft) of cement, landing collar, float shoe, and EZcase bit in 24 hours. The bit went on to drill 167 m (548 ft) of the reservoir in 57 hours to TD and was rerun for a wiper trip after logging. The excellent borehole quality enabled successfully openhole logging using a Baker Atlas ZSLAM full openhole suite, Reservoir Characterization InstrumentSM (RCISM) pressure survey, and a Segmented Bond ToolSM (SBTSM) cased hole log for cement evaluation.

DRILLING & EVALUATION

AFRICA

Uganda Operator Conducts Successful Exploration Well Formation Evaluation using Baker Hughes Well Logging and Reservoir Fluid Sampling Services

An independent oil company in Uganda recently completed a successful logging operation in an exploration well using Baker Hughes well logging and reservoir sampling services. The client’s main objective for the Baker Atlas RCI reservoir sampling service was to retrieve high-quality water samples. Due to reservoir characteristics and the fact that the filtrate had a very similar salinity as the formation water, a segregated sampling technique was implemented after consultation with client. A total of 49 pressure tests were performed and 22 fluid samples were collected in three RCI runs. During the clean-out phases for the various samples, 164 gal (622 L) were pumped, and the SampleViewSM service was used to monitor the clean-up for all the samples. In addition to the 22 samples, two fluid identifications were performed to confirm results from a pressure gradient in thinly laminated reservoir sections.

DRILLING & EVALUATION

ASIA PACIFIC

Indonesia Operator Minimizes Lost Circulation Problems with Baker Hughes Hydraulic Study and Teamwork

An international oil company in the Indonesia requested Baker Hughes to conduct a hydraulics study to help optimize the drilling performance on two exploration wells after being awarded contracts to provide drilling fluid and drilling system services. Severe lost circulation was identified as being a potential hazard across limestone and sand formations and a series of simulations were conducted using Baker Hughes Drilling Fluids’ ADVANTAGE™ engineering software to help optimize the drilling fluid properties, directional tool settings and overall drilling performance. The hydraulics program, which was developed and refined in full consultation with the customer representatives during the well planning phase, helped ensure that minimum lost circulation problems were encountered and maximum hole cleaning efficiency was achieved on both wells. The customer has commended Baker Hughes on the cross-product line collaboration and teamwork, which helped to ensure a safe and trouble-free drilling operation.

COMPLETION

RUSSIA

Baker Hughes Installs First ‘Float-In’ Liner Hanger in a Challenging Sakhalin Island Well

Baker Hughes has successfully installed the first Baker Oil Tools 9-5/8" 'Float-In' liner hanger on Sakhalin Island, Russia. This was a critical milestone in a very challenging project due to the significant extended reach well profile. The customer perceived the successful liner deployment as an important step in the overall success of the project. The 9-5/8" liner had a length of 2,911 m (9,587 ft) and was installed at a total depth of 6,603 m (21,663 ft) with 83° inclination. The Baker Hughes team overcame many challenges in engineering, planning, manufacturing and local assembly and testing to ensure equipment delivery to the rig site in time for this first installation.

COMPLETION

AFRICA

Algeria Operator Achieves Flawless Execution of Four Level 3 Multilateral Completions

In 2007, Baker Hughes signed a front-end engineering contract with a JV operating company in Algeria for multilateral completions. Over the last two years Baker Hughes has worked very closely with the operator to develop a strong partnership. This partnership overcame many challenges in well design, purchasing, delivery and equipment preparation. Great team spirit during numerous meetings and meticulous attention to detail has resulted in Baker Oil Tools flawlessly executing the first of four TAML Level 3 Multilateral Completion system installations. The 9-5/8" WindowMaster G-2™ whipstock and debris management system was successfully recovered in one trip. The 7 x 9-5/8" Model S-3™ HOOK Hanger™ was successfully landed the first time and tied back to the main bore with a Premier™ production packer. Production rates from the lateral bore are four times higher than expected.

PRODUCTION

U.S. GULF OF MEXICO

Gulf of Mexico Operator Solves Water-Soluble Organics Problem with Patented Baker Hughes Water Clarifier Treatment

Operators in the Gulf of Mexico often struggle to meet overboard produced water quality specifications due to the presence of water-soluble organics (WSO). The conventional treatment for this problem is to drive the WSO into the oil phase using a strong mineral acid like phosphorous acid or phosphoric acid. Such treatments pose significant HS&E hazards, are corrosive to the process equipment and often lead to the formation of insoluble scale precipitates. Baker Hughes recently demonstrated its patented alternative method for solving WSO problems on a super major’s platform, which has struggled with WSO issues for several years, despite a competitor’s efforts to manage the problem. The TRETOLITE™ RBW524 Water Clarifier treatment provides the benefits of effective WSO control, lower corrosivity, improved HS&E, and no scaling. The Baker Petrolite Gulf of Mexico Technical Service group completed a study specifically for this platform to demonstrate the efficacy of this treatment. The customer has now implemented this treatment at this platform and is considering it for at least two other Gulf of Mexico platforms.

PRODUCTION

CANADA

Customer Engineer Views Remote Test via Video Link, Saving Time and Effort

A production engineer with an operating company in Canada observed a live presentation of a forensic test at a remote location using FieldView camera technology. The engineer attended the remote session at the Baker Hughes Canada's Calgary corporate office and she witnessed a pump and associated equipment from a well being tested and torn down for forensic analysis. The actual tear down and test took place at Centrilift's facility in Leduc, 300 km (186 miles) north of Calgary. The customer was very pleased with the time savings. Upon additional testing, the FieldView application will be expanded to other areas besides testing and failure analysis and will be viewable from the Baker Hughes BEACON Centers with customers present, enabling joint evaluation in a matter of minutes, compared to hours or days.

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