Reduce risk and prevent equipment and process failures with scalable, effective defect elimination

Expand your approach to improving performance through effectively removing the potential for failures from you operations. With one system to manage the process of defect/problem prioritization and analysis triggers, any problems that do occur can be addressed effectively and efficiently, following a structured assessment, review and approval process. 

Conduct Root Cause Analysis (RCA) with a scalable depth of analysis based on severity of the problem, develop effective solutions, track progress and implement outcomes, and then leverage effective solutions across entire organizations where applicable. 



How Asset Defect Elimination Helps
Reduced risk and safety exposure

With a formal trigger for defect analysis and the ability to prioritize analysis based on an agreed risk framework, organizations can better prioritize resources to address critical risks. Connection between defect elimination and EAM/CMMS systems ensures implementation of solutions.

Continuous improvement

Using one system to capture and manage all analysis, learnings, solutions, and implementation provides a foundation for organizational IP development and to leverage excellence across all sites and departments.

Ability to leverage learnings organization wide

Using one system to capture and manage all analysis, learnings, solutions, and implementation enables learnings to be applied to all sites and departments. This is further supported by a data model that codifies the language used for causal analysis and allows this to be tagged to specific assets while driving system cause prioritization. 

Robust reliability analysis

Get the benefit of a seamless connection between defect elimination action and solution tracking with EAM/CMMS systems, where work requests are required. Extract and analyze relevant EAM/CMMS data where required to support analysis. Further connection of defect elimination analysis to asset strategy ensures robust reliability analysis to further enhance asset performance improvements.

Optimal use of resources through prioritized analysis

All defects and problems can be recorded and, using custom frameworks, be prioritized for analysis based on agreed risk framework, business benefit and value. Appropriate level of effort can be determined based on severity and problem types.



A 360° view of assets drives continuous improvement

40+
sites with connected RCA data set for global company
10-30%
reduction in safety risks with an enterprise-view of RCAs
28,000
valves quickly updated with new strategy after RCA at one site


Defect Elimination at Scale
Defect Elimination: How to scale and extract the most value

This webinar examines the current state of Defect Elimination and the limitations of many existing programs and outlines how to structure and scale your program to maximize value. 



World-class Defect Elimination at scale

Centralized analysis
Defect Elimination at Scale
One integrated solution
Prioritized analysis for maximum ROI
Image
centralized analysis
centralized analysis
Centralized analysis

Leverage excellence organization-wide

Avoid value loss that is typical when multiple systems and RCA methodologies are used by different groups. Using one system to capture and manage all analysis, learnings, solutions and implementation provides a foundation for organizational IP development and to leverage excellence across all sites and departments.  

Image
Defect elimination at scale
Defect elimination at scale
Defect elimination at scale

Scalability to suit any defect or problem

Support all levels of analysis from the simplified 5 why style analysis through to more complex quantified analysis within one environment. Apply the right level of analysis to defects and problems based on custom triggers.

Image
integrated solution
integrated solution
One integrated solution

Seamless connection with EAM systems

Get the benefit of a seamless connection between defect elimination action and solution tracking with EAM systems, where work requests are required. Extract and analyze relevant EAM data where required to support analysis. Further connection of defect elimination analysis to asset strategy ensures robust reliability analysis to further enhance asset performance improvements. 

Image
Maximum ROI
Maximum ROI
Maximum ROI

Analysis based on business benefit and value

All defects and problems can be recorded and, using custom frameworks, be prioritized for analysis based on business benefit and value. Appropriate level of effort can be determined based on severity and problem types. Defect Elimination ensures focused effort with high ROI. 



Resources

Global Chemical Company Standardizes RCA Across More Than 40 Sites

The client is now benefitting from more consistent and quality investigations as well as a connected data set which allows it to leverage learnings and solutions across sites.

Integrating RCA with Asset Strategy Management to Drive Continuous Improvement

Root Cause Analysis (RCA) and Asset Strategy Management (ASM) are two separate processes that when combined, have a major positive impact on Asset Performance. 


Rapprochez-vous d'un expert.

Your request has been submitted.
Thank you for your interest. A specialist will be in touch with you shortly.