Overview

At Baker Hughes Process & Pipeline Services (PPS), we offer our clients global safety and integrity standards delivered locally. Whether we are working on a new facility (pre-commissioning services) or on a turnaround project, the team is focused on delivering our engineering, cleaning and integrity services right first time, on time and within budget. We bring the same passion and dedication to every project, whether it is in traditional oil and gas producing facilities, platforms or FPSOs, carbon capture or hydrogen sites.

Our integrated package of services includes nitrogen services: purging, helium leak testing, bolt tensioning and torquing, system cooldowns; cleaning services: lube-oil flushing, chemical cleaning, retrojetting, high-velocity flushing; and drying using either air, nitrogen, or vacuum. We can package these services together to manage the entire pre-commissioning process. This optimizes the utilization of people and equipment, reducing overall cost, decreasing time to system start-up. For plant turnaround, our services minimize outage time while improving plant efficiency. 



Discover our services

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Process services

At Baker Hughes Process & Pipeline Services (PPS), our integrated turnaround services help to reduce HSE risk, plant downtime, and cost with a single source, multiple-service provider. Our service solutions include engineered industrial nitrogen services and decontamination expertise ensuring reduced shutdowns and unplanned maintenance.

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Nitrogen Services

We have a long history of providing nitrogen services to a variety of customers throughout the United States and around the world, for oil refineries, gas processing plants and petrochemical plants. Our service offerings include: pre-engineering job design/procedure development, accelerated cool down, hot nitrogen drying/stripping, purging/displacing volatile products, system inserting, pipe freezing, pneumatic testing and nitrogen/helium leak testing. 

Additionally, we have a proprietary accelerated cool down simulator to model specific projects and optimize the time and money required to complete the scope of work. With our fleet of nitrogen pumps, liquid nitrogen membrane units dedicated to the midstream and downstream sectors, we are able to handle any nitrogen service project. 
 

Nitrogen Equipment 


We own nitrogen equipment that can provide a wide range of temperatures, pressures, and flow rates to meet customer requirements. Our equipment is staged throughout the world, allowing us to mobilize and execute projects globally, with minimal cost impact for clients. The N2 services fleet is fully mobile and independent of client-support facilities. We also have the ability to deliver nitrogen on the most remote projects – onshore and offshore, thanks to our large membrane and diesel compression spreads. Find out more here.


Leak Detection  


Leak detection services prevent small leaks from becoming bigger problems. Our services radically reduce leak detection time and give you better information faster, so your plant comes online as scheduled and stays online without false starts and unscheduled shutdowns to tighten bolts, reinstall valves, or fix broken seals. We ensure the integrity of industrial piping systems, even in remote, challenging, and hard-to-reach locations.


Nitrogen Helium Leak Detection  


As the world moves towards carbon neutrality, ensuring process systems are leak free on start-up and throughout their operational life is becoming increasingly important. An unplanned shutdown to repair problematic pressurized connectors can have a significant impact on the environment and create a substantial financial burden or the operator. The use of helium gas for detecting leaks is a well-established technique and, when used with mass spectrometer technology or a handheld leak detection system, it is the most accurate and repeatable test available.

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Integrity Management: CENTRUM Integrity™

As a leader in technical assurance for asset integrity and reliability, Baker Hughes has developed CENTRUM Integrity™, a comprehensive cloud-based integrity management system. It includes an entire ecosystem of digital tools, apps, and world-leading engineering services to support all your integrity needs from construction and pre-commissioning to maintenance and operations through to decommissioning. Our cutting-edge software and engineering services are designed to enhance safety, efficiency and productivity across your assets’ lifecycle.

Chemical Cleaning

At PPS we have extensive experience with chemical cleaning and flushing projects worldwide, whether your pipeline needs to be cleaned prior to inspection, conversion, or decommissioning, we can develop a custom cleaning program to facilitate the process. PPS utilizes an 
in-house lab and a plethora of historical data, gathered from years of experience, to optimize the cleaning program design to meet your pipeline cleaning goals.

 

Lube Oil Flushing

Lube oil flushing in the oil and gas marketplace is critical to pre-commission rotating equipment. Varying standards, flushing methodologies, reservoirs included in the flow path can sometimes over complicate the cleaning process, resulting in lengthy, inefficient operations, costing critical site time.

 

Tank Integrity Services 

Some industrial tanks when need to be emptied, can benefit the purging and cleaning services we can propose. This is typically the case for large tanks of white products. We can purge all products, organize the decontamination, and flare all residual gases, ensuring no leaks or atmospheric emissions. As a specialized chemicals manufacturer, we utilize our own range of Smartclean™ products for the decontamination sequence.

 

Marine LNG fuel system services

At Baker Hughes we are driving project efficiency and performance by applying our LNG process facility knowledge and experience to the shipping industry. The proprietary software we have developed specifically for marine LNG fuel systems simulates and optimizes degassing operations prior to tank maintenance and cryogenic cool down operations prior to LNG bunkering. We achieve this by using nitrogen gas at carefully controlled injection flow rates, pressure, and temperature. Our proven technology delivers the LNG fuel systems at the desired condition and within your project schedule.



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Pre-commissioning services

Whether you’re developing a greenfield site, expanding a refinery, shutting down a plant, or hooking up an offshore platform, our Baker Hughes Process & Pipeline Services’ (PPS) integrated pre-commissioning services confirm on-schedule, uninterrupted plant startup on your project. Our packaged services reduce HSE risk, time, cost, and project risk for greater efficiency. 

The key to maximizing efficiency and achieving your project objectives is the early integration of our subject matter experts within your team. We navigate the challenging step from construction to production with single-point contract administration, minimized headcount, cross-utilization of specialty equipment, reduced mobilization cost and bedspace requirements, and optimized job schedules.

Applications

  • Offshore production facilities (platforms, FPSOs, jack-ups, semi-submersibles, FLNG)
  • Hydrocarbon processing facilities (gas handling facility, petrochemical plants, refineries, LNG plants)
  • Marine LNG Fuelled Vessels
  • Pharmaceutical manufacturing plants
  • Power plants, mining, and marine operations
  • Carbon capture and hydrogen facilities
  • Construction yard

Features and Benefits

Integrated services 
  • Reduce HSE risk, downtime, and cost, for greater efficiency
  • Enhance on-time plant startup
  • Single-point contract administration, minimized headcount, cross-utilization of specialty equipment, reduced mobilization cost and bedspace requirements, and optimized job schedules
     
Comprehensive suite of services
  • Confirm your systems are clean, dry, inert, and leak-free in accordance with industry design codes and project specifications
  • Pre-cool or preheat your piping and vessels to the required level
  • Custom solutions to fit project requirements


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Maintenance Services

Integrated Turnaround Services 

For plants and assets operators, the risk and high cost of asset failure demands competent turnaround service solutions that are specifically designed for your assets’ needs. To achieve this you need to integrate the right know-how, the right technologies, and the right people. When you have all three, your project can safely proceed as planned, your assets can perform as designed, and your risk of failure can be lowered. 

Our  turnaround service solutions can offer all of this, enabling you to effectively achieve your maintenance and operational goals. Your turnaround project is carefully planned by a focused, efficient team of experts and certified project managers who are familiar with and understand the complexity of turnaround processes. This single-point contract administration allows your operations to seamlessly transition from maintenance to production in less time.

Applications

  • Offshore production facilities (platforms, FPSOs, jack-ups, semi-submersibles, FLNG)
  • Hydrocarbon processing facilities (gas handling facility, petrochemical plants, refineries, LNG plants)
  • Marine LNG Fuelled Vessels
  • Pharmaceutical manufacturing plants
  • Power plants, mining, and marine operations
  • Carbon capture and hydrogen facilities

Features and Benefits

Integrated services 
  • Reduce operational and HSE risk
  • Improve communication and efficiencies with single-point contract administration
  • Minimize headcount
  • Improve cross-utilization of specialty equipment
  • Reduce mobilization cost
  • Optimize schedules
  • Innovative technologies and solutions
  • Confirm your systems are clean, dry, inert, and leak-free in accordance with industry design codes and project specifications


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Energy Transition Services

Solutions across Carbon Capture Value Chain

Many PPS specialized services find applications in growing carbon capture projects for the processing and compression part of it, namely:

  • Cleaning services: chemical cleaning of the piping, lube oil flushing of compression trains
  • Integrity services: mechanical joint integrity, pressure and leak tests
  • Pipeline services: repurposing of CO2 pipelines – cleaning, testing, drying, and assistance for commissioning 

These services can remain standalone or can be bundled as turnkey services.
 

Solutions across Hydrogen Value Chain

Mature PPS technologies and experience find applications in hydrogen production and transportation, such as:

  • Integrity services: mechanical joint integrity, pressure testing, leak testing (with Helium or hydrogen as a tracer)
  • Accelerated cooldown based on nitrogen services
  • Pipeline decommissioning: removing natural gas thanks to mobile recompression units
  • Pipeline services: repurposing of H2 pipelines – cleaning, testing, drying, and assistance for commissioning 


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