Extend machine runtime and eliminate reactive firefighting 

Are you struggling with unnecessary downtime that is cutting into your machine runtime? Is your reliability team being overwhelmed with threshold-based alarm floods? Facing higher than usual spare part inventory costs because you can’t plan your maintenance weeks in advance? 

Machine Health, as Bently Nevada’s latest enhancement to System 1, unlocks AI-powered predictive, prescriptive diagnostics on your balance-of-plant sensor investments.

Machine Health analyzes millions of condition monitoring sensor outputs 24/7—alerting your team well in advance of failure, diagnosing root causes, and prescribing fixes, so your team does not have to worry about emergency downtime on a weekend, overnighting spare parts, or being constantly overwhelmed with alarm fatigue.

Bently Nevada and Augury joined forces to combine the 60+ years of BN’s leadership in energy and heavy industry with Augury’s leadership in AI-driven machine health in manufacturing. Together we deliver the world’s most effective and scalable Machinery Health coverage of your plantwide assets.



Cordant puts your performance at the core
Manage Risk
Reduce costs
Improve asset performance
Enable operational agility
Improve process optimization
Improve sustainability
Manage Risk

Quantified risk cards help to proactively identify and understand areas of significant risk in alignment with corporate risk frameworks and current risk appetite. Prioritize corrective work based on dynamic risk-based asset health assessment. Drive clarity and consistency of asset monitoring and asset maintenance plans to manage risk. Utilize leading edge technologies, analytics and asset models supporting predictive and prescriptive outcomes.

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Cordant Applications
Cordant Applications
Critical insight surfaced through applications addressing asset, process, and sustainability performance.
Reduce costs

Optimize asset strategies in real-time to ensure cost optimal maintenance on every asset, all the time. Reduce unplanned failures through advanced anomaly and degradation detection and management. Manage spares parts holding based on logistics and predicted requirements.

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Asset Strategy Management
Cordant Asset Strategy Management
Quickly build, deploy, and continuously align financially optimized maintenance strategies with ever-changing operational contexts.
Improve asset performance

Increase production using accurate AI simulation-based optimization and reduce downtime through sophisticated asset health monitoring and proactive asset strategies. Implement leading digitally connected edge devices and technology built on scalable architecture.

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Cordant APM
Cordant Asset Performance Management
Cordant Asset Performance Management combines health, strategy, and defect elimination capabilities into an integrated environment for a complete and quantified view of asset related risk and cost opportunity.
Enable operational agility

Achieve significant productivity gains in operational agility, with sophisticated insights driving improvement workflows across asset health, asset strategy, work execution priorities, and defect elimination studies and solution implementation. 

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Cordant Services
Cordant Services
Fast track time to value by augmenting site and corporate teams with deep capability and domain expertise across equipment, diagnostic, asset, and process.
Improve process optimization

Increase product yield, improve quality and optimize process by solving complex, real-time optimization problems and presenting recommendations.

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Process Optimization
Cordant Process Optimization
A combination of machine learning and physics-based modeling to maximize production and optimize energy efficiency.
Improve sustainability

Rich insights on energy consumption and emissions to drive informed, sustainability-led decision making. Process driven assessment, improvement and quantification based on scalable sensors and edge devices.

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Cordant Energy and Sustainability
Cordant Energy & Sustainability
Cordant Energy & Sustainability Management enables you to accurately and efficiently identify sources of emissions for faster response and lower cost.


How Machine Health works

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How MH Works


Monitor
Diagnose
Guide
Act
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Workers with HMI Screen
Workers with HMI Screen
Monitor

A range of compatible sensors like Ranger Pro and Augury Halo capture and transmit data into System 1 Machine Health, 24/7/365

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a person pointing at a screen conducting remote services
a person pointing at a screen conducting remote services
Diagnose

Using purpose-built AI trained on tens of thousands of machines, Machine Health uses vibration trend data to detect early signs of machine failure, diagnose root cause and prescribe fixes for the maintenance team

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Two workers safety vests and protective glasses looking at multiple screens
Two workers safety vests and protective glasses looking at multiple screens

Machine Health’s platform and AI, paired with expert support helps users to plan, and prioritize maintenance activities

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Plant with technicians working
Plant with technicians working
Act

Users collaborate and act on guidance to improve the health and performance of their assets



Machine Health resources

Offshore rig
eBook: Achieving Machine Health
Someone to watch over machine energy forward
Success Story: Someone to watch over machines
Aerial view of twilight of oil refinery ,Shot from drone of Oil refinery and Petrochemical plant at dusk , Bangkok, Thailand
Brochure: Moving beyond the critical 1%
Ranger Pro meets AI
Blog: When Ranger Pro meets AI, good things happen
Ranger Pro Sensor System
Article: Wireless technology comes of age
AI
Webinars: Check out the latest from Bently Nevada


Time-to-value in weeks, not years
Eliminate Unplanned Downtime

When industrial machines fail or underperform, production lines break and supply chains suffer. Proactive machine health monitoring can help mitigate risks and keep your machines up and running.

Increase Revenue by Maximizing Capacity & Productivity

Availability of products is more important today than ever. Maximizing machine productivity allows you to meet rising customer demands and increase your revenue.

Stay Competitive Through Digital Transformation

Digital transformation provides a valuable opportunity for core manufacturing functions to move away from manual processes and automate key areas like Machine Health, enabling companies to gain a competitive advantage in the marketplace.

Optimize Asset Care

It’s time to move beyond cost-cutting strategies. AI-driven Machine Health Monitoring allows you to implement an industrial asset management optimization methodology and create real long-term value.



What our customers are saying about Machine Health

"Augury's machine health laid the foundation for digital transformation within our production sites"

 -VP of Operational Excellence & Innovation, ICL

“We had a very good win at our site…that extra 24 hours of alert…we documented it at 4 million dollars”

-Rotating Machinery Capability Manager, Invista

"Because of Augury, we reduced catastrophic failures by 82%, and eliminated any failures caused by mechanical issues."

-Reliability Leader, Heineken



Machine Health is your digital transformation vehicle

Machine Health is your first step to deploying a high ROI, short time-to-value AI solution as part of your digital transformation efforts. While most digital transformation investments tend to take years to exit the pilot phase, Machine Health is designed to scale rapidly and help your organization out of pilot purgatory faster.

Here's why:

 



Pre-trained AI
Robust data library
Continuous improvement
Faster Time-to-Value and higher ROI
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AI
AI
Pre-trained AI, usable everywhere

Because Machine Health’s AI model is developed on Bently Nevada's condition monitoring sensors that are used everywhere, the same AI model can be utilized wherever the sensor is used. This is known as an “AI + IOT” solution.

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Robust data library
Robust data library
Robust data library with over 90,000 machine types and 150 million hours of monitoring

Purpose-built AI is “pre-trained” in that it is no longer necessary for organizations to invest time and resources in building, training, and deploying AI models; not to mention cleaning, normalizing and standardizing the data as well (since purpose-built AI is trained on sensor data streams which are by definition normalized/standardized)

This data library helps teams to deploy the solution faster than general purpose AI solutions and show value sooner, often within months

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Continuous improvement
Continuous improvement
Continuous improvement

As the sensor is deployed further and wider, data streams from more sensors in a wider range of operating conditions are ingested and incorporated into the machine learning algorithm - making the AI smarter at identifying more types of failure modes

Machine Health is a  “Hybrid Intelligence” solution which includes expert review- introducing an additional source of improvement in prescriptions.

In a nutshell, the AI, is constantly becoming better at not only identifying failure modes earlier, but also recommending the appropriate remediation actions

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Faster Time-to-Value and higher ROI
Faster Time-to-Value and higher ROI

Using pre-trained, purpose-built AI models makes it possible to deploy faster and detect failures early, resulting in short Time-to-Value and higher ROI vs general-purpose AI which can take months to deploy and years to deliver value.



Machine Health powered by Augury and APM

Bently Nevada is building the world’s most intelligent APM platform to provide coverage across all assets that matter.

APM is a full-stack solutions and services platform that connects the silos of Asset Health Management (AHM), Asset Strategy Management (ASM), Asset Defect Elimination (DE), and Enterprise Asset Management (EAM). The addition of AI-driven Machine Health monitoring, powered by Augury, builds on Bently Nevada’s world-renowned AHM capabilities by enabling industrial asset management at scale for balance of plant machinery, which complements Bently Nevada’s proven capability for critical and essential machinery. These deep AHM insights can be viewed with clarity and context through a holistic, single pane-of-glass and industrial assets plantwide can be continuously monitored to produce predictive and prescriptive outcomes to users.




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