Manufacturing Process

Condition Monitoring for Discrete Manufacturing

APM solutions for Discrete Manufacturing by Bently Nevada

Condition Monitoring for Discrete Manufacturing


Industry Challenges

  • ~966 PB of Data
  • Reduce Cycle Time of Product to Consumers
  • Reduce Costs and Improve Safety
  • Ensure Seamless Process and Asset Reliability in the Face of a Predicted 50% loss of Experienced Workers in the Next 5-10 Years

Discrete manufacturers face many unique challenges. At ~ 966 Petabytes (PB), you generate more stored data than any other industry. With all that data comes both opportunities and hurdles to overcome as you try to shorten product development times while reducing costs. The good news is that your data also brings with it the potential to improve your already lean manufacturing processes, and improve asset reliability for reduced machine driven downtime. 

The machine data experts at Bently Nevada can tailor a plant-wide condition monitoring solution to help you reduce costs while maintaining the highest possible safety and environmental standards. We have been doing just that for customers in nearly every industry for more than 60 years.

It isn't a stretch to say Bently Nevada wrote the book on machinery protection and condition monitoring because we literally did!




A Bently Nevada Plant Reliability Solution has Many Benefits


Condition Monitoring for Discrete Manufacturing

Closing the gap between your reliability “goals” and what you are actually obtaining from your current efforts typically involves three key impact areas:

Processes: Our comprehensive services help customers assess their goals, identify the reliability gaps in their current operations, and then implement the appropriate corrective actions.

Tools: Our Bently Nevada product line is world-renowned for unsurpassed quality in machinery condition monitoring. Everything needed to address the assets in water and wastewater treatment plants is available, from sensors to continuous monitoring systems to wireless sensor systems to portable data collectors and analyzers. And, it’s all brought together in a unified platform for asset condition monitoring and diagnostics—Bently Nevada’s System 1 software. We also assist customers in integrating and using their already installed tools, such as computerized maintenance management systems (CMMS) and reliability software.

People: Reliability is about more than just technologies and processes. Even with the most sophisticated tools and effective strategies, companies can fail to reach their reliability goals unless they are able to successfully change the way they work. Reliability is a company-wide effort that touches operations, maintenance, planning and scheduling, purchasing, management, and engineering. Bently Nevada is able to help customers change the way they work by addressing the organizational culture issues that keep companies mired in ineffective processes, helping them transform their plant operations and reach new heights of process quality. 

Because Bently Nevada is able to fully address each one of these, we are able to solve the whole problem—not just bits and pieces.




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A Comprehensive Portfolio of Products and Services to Create a Plant-wide Solution

Monitoring Systems
System 1 Condition Monitoring Software
Services and Support
Training and Education

Monitoring Systems

With complex machinery driving modern steel and metal production, streamlined machine condition monitoring and predictive maintenance programs play a vital role in the health of your machinery and your business. At Bently Nevada†, our history in the asset condition monitoring and protection field speaks for itself. With over 50 years of experience, we offer a comprehensive line of machine monitoring systems and asset protection services. 

System 1 Condition Monitoring Software

System 1† Condition Monitoring software has been designed as an all-in-one answer to even your most difficult machine asset management and health monitoring challenges. Built on the strategic platform pillars of ConnectivityAnalytics, and Visualization, System 1 provides the plant-wide critical asset monitoring data and analytics solutions you need to keep your plant running smoothly and avoid unwanted downtime.

Services and Support

With more than 500 service professionals in over 50 countries, we have the global reach and local presence to be there with expert support when and where you need us. There is good reason why our services team is used by many of the biggest names across industries. Let our services team get you up and running, stay optimized, and achieve your business goals. 

Training and Education

With more than 40 years of technical training experience, we have pioneered the art of long-term skill development. Bently Nevada product training is conducted by our core group of instructors and experienced field engineers to provide a world-class training experience. We can help your teams overcome the culture changes needed in a digitized future. 


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