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Case Study

Raj Brewery: Elevating Operations with Waygate

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Pipe Weld & Cleanliness Inspection



In this article:
  • Raj Brewery Enhances Pipe Weld Inspections with Video Borescope: To ensure product quality and operational efficiency, Raj Brewery adopted Waygate Technologies’ XL Lv Utility Video Borescope for inspecting internal weld seams in its state-of-the-art brewing facility
  • Ease of Use Accelerates Inspection Workflow: The XL Lv’s intuitive controls and ergonomic design allowed operators to begin inspections without training, saving time and streamlining the commissioning process
  • Single-Operator Efficiency in Confined Spaces: The borescope’s lightweight build and one-handed operation enabled solo inspections at height and in tight areas, reducing labor requirements and improving safety
  • Reliable Tool for Ongoing Maintenance: Beyond initial setup, Raj Brewery plans to use the XL Lv for routine inspections, ensuring long-term equipment reliability and consistent product quality
  • Upgraded to XL Detect+ for Enhanced Performance: The brewery has since transitioned to the XL Detect+, which offers all the benefits of the XL Lv with a larger screen and improved imaging for even greater inspection clarity


Challenges

Jawalakhel partnered with a German beer company to set up a state of the art facility in Nepal to manufacture and distribute product. It’s critical to inspect inner weld seams of all pipes before and after fitting. The important quality check directly relates to the quality of the product and efficiency of manufacturing process.

 

Waygate Technologies as Part of the Solution

Waygate Technologies’ XL Lv Utility Video Borescope fit the bill perfectly for this application. Amul Ghimire, of the Raj Brewery indicated, “What surprised us was the ease of use of the XL Lv; without even opening the owner’s manual were able to navigate easily around the instrument’s basic feature and without wasting any time could start our inspection on schedule.”

The XL Lv’s portability and ergonomic design proved extremely helpful to make inspection at a height and the ability to control all features including articulation with a single hand enabled one person to perform inspection with ease. Raj Brewery is confident the XL Lv will continue to be a valuable tool beyond building and commissioning the facility into regular operation and maintenance of the facility.

The XL Lv was recently replaced by XL Detect+ boasting all of the benefits of the XL Lv with larger screen.

 

Technology highlights
  • Lightweight portable design
  • Still image and live video capture with full VGA LCD 
  • Intuitive easy-to-use controls 
  • Servo motor All-Way Probe articulation

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